UL 1738 polypropylene vent pipe is specifically engineered for flue gas venting from high-efficiency, condensing heating appliances. Polypropylene offers superior thermal performance, chemical resistance, and long-term durability compared to non-listed vent materials.
Polypropylene has a Vicat softening temperature exceeding 300°F, which is the temperature at which a thermoplastic begins to deform under load. After applying a 70°F safety margin, InnoFlue® Polypropylene Special Gas Vent Systems, tested and listed to UL 1738, are approved for continuous operation at temperatures up to 230°F.
Most condensing furnaces, boilers, tank water heaters, and tankless water heaters are designed to operate with flue gas temperatures below 150°F when running at optimal efficiency. However, real-world conditions can increase flue gas temperatures beyond this range. Factors such as hydronic system design (including baseboard heating), multiple heating zones, higher temperature reset settings for occupant comfort, required 180°F domestic hot water, or reduced maintenance (such as scaling on heat exchangers or clogged filters) can cause flue gas temperatures to exceed 200°F.
By comparison, Schedule 40 PVC is intended for non-pressure applications where operating temperatures do not exceed 140°F. At 140°F, PVC retains only 22% of its original design strength, significantly reducing its safety margin for flue gas venting applications.*
For these reasons, UL1738 polypropylene vent pipe provides the correct combination of temperature resistance, safety margin, and code compliance, making it the preferred and listed material for modern flue gas venting.
*Per the Charlotte Pipe Schedule 40 PVC Submittal Document.